fire door manufacturing
Precision-Engineered Fire Doors for Maximum Safety
At John Ryan Group, we produce high‑performance fire doors that combine safety, durability, and design flexibility. Every door is crafted in our dedicated facility to meet the strictest fire‑safety standards, ensuring compliance and peace of mind for your projects.
Why Choose Us For Fire Door Manufacture?
Choosing a fire‑door manufacturer is not simply a purchasing decision — it is a decision about safety, compliance, reliability and long‑term protection. At John Ryan Group, every fire door we manufacture is produced to strict, independently audited standards that ensure it will perform exactly as required when it matters most.
Our manufacturing processes are built around precision, traceability and compliance, giving care‑home providers, contractors and building managers complete confidence that every door supplied is fully aligned with the certified test evidence.
We don’t simply “make doors” — we manufacture complete fire‑door systems, each built to the exact specification proven through independent fire‑resistance testing. From the core materials and lippings to glazing, hardware and production controls, every component is validated, approved and fully traceable.
With John Ryan Group, you are choosing a manufacturer that prioritises life safety, regulatory compliance and the highest standards of workmanship across every stage of production.
Certified Safety
Independently certified fire‑door systems you can trust.
Every fire door we manufacture is produced under audited factory production controls and fully aligned with our Certifire certification scope. This ensures every component — from the core materials and lippings to the glazing, seals and hardware — matches the configuration proven during independent fire‑resistance testing. With full traceability and documented compliance, you have complete confidence that each door will perform exactly as required in a real fire situation.
Complete Door Sets
We manufacture complete FD30 & FD60 fire‑door sets, ensuring that the leaf, frame, intumescent materials, hinges, closers and hardware are all approved, compatible and taken directly from certified test evidence. This eliminates the risk of mismatched components and reduces installation errors — a major cause of fire‑door failures in the UK. Our door sets arrive ready for installation, with all compliance documentation provided.
Custom Sizes & Finishes
Whether you need non‑standard sizes, oversized leaves, bespoke glazing apertures or finishes that match an existing scheme, we can manufacture to your exact requirements. All customisation is carried out within our certification scope, ensuring full compliance is maintained. Choose from a wide range of veneers, laminates, paint‑grade options and vision‑panel designs, allowing you to achieve the look you want with the performance you need.
Fast Turnaround
Our efficient production workflow and in‑house capabilities allow us to meet tight deadlines without compromising quality or compliance. Whether you’re replacing individual doors or managing a large‑scale upgrade programme, we provide predictable lead times, dependable delivery and a responsive service — helping you avoid delays and keep your project moving.
Download Our Fire Door Brochure And Order Form
Download our brochure to view:
– General info
– Specifications
– Application process
– How to order
– Order form
Applications
Our certified fire‑door systems are manufactured to meet the needs of a wide range of buildings and environments. Whether you are upgrading safety in a residential care setting, managing compliance across a multi‑site portfolio, or delivering a large‑scale construction project, our doors are engineered to perform reliably in real‑world conditions.
Care Homes & Assisted Living
Fire doors play a critical role in protecting residents who may have limited mobility or require assisted evacuation. We supply fully certified, traceable fire‑door sets that support safe compartmentation and meet modern regulatory expectations for the care sector.
Hospitals & Healthcare
Healthcare environments demand durable, hygienic and fully compliant fire‑door systems. Our doors are manufactured to withstand high traffic, accommodate glazing for visibility, and support infection‑control finishes where required.
Social Housing & Residential Buildings
From individual flat entrance doors to multi‑storey developments, our fire doors help landlords and housing providers meet their obligations under the Fire Safety Act and associated regulatory frameworks.
Education & Public Buildings
Schools, colleges and universities require robust, reliable fire‑door systems that maintain safe compartmentation in busy corridors and public spaces. We manufacture doors that combine performance with long‑lasting durability.
Commercial, Office, Hotels & Hospitality
We supply certified fire‑door sets for commercial properties, offices, mixed‑use developments and hospitality environments. Our solutions deliver reliable compartmentation for busy spaces while offering design flexibility suitable for hotels and guest‑facing interiors — ensuring safety without compromising style.
Installers & Joinery Partners
We also manufacture for certified installers and joinery companies who require compliant, made‑to‑measure fire‑door sets backed by full traceability and documentation.
Care Homes & Healthcare Facilities
Education & Public Buildings
Residential & Commercial Developments
Technical Excellence
Fire Resistance
Every fire door we manufacture is constructed strictly in line with the configurations proven through independent fire‑resistance testing. We follow certified test evidence for core materials, lippings, glazing systems, intumescent placement and hardware compatibility — ensuring each door performs exactly as required in a fire. With Certifire‑approved manufacturing processes and full traceability, our fire‑door systems support safe compartmentation in care, healthcare, commercial and residential buildings.
Durability
Fire doors must perform in an emergency — but they also need to withstand years of daily use. Our doors are manufactured using robust materials, high‑quality veneers or laminates, and durable hardware that performs reliably in high‑traffic areas. Every door is built to resist wear, impact and movement, helping maintain correct gaps, sealing performance and long‑term compliance throughout its service life.
Aesthetic Options
High‑performance fire doors that complement your environment.
Safety should never come at the expense of design. We offer a wide range of aesthetic options, including natural wood veneers such as Oak, Maple, Beech, and Ash, as well as durable laminate and paint‑grade finishes. A choice of compliant glazing styles is also available.
Whether you’re matching an existing scheme or creating a new look, every finish and vision panel is manufactured strictly within our certification scope — ensuring full design flexibility without ever compromising fire performance.
Complete Door Sets
Our complete fire‑door sets provide everything you need in a single, fully certified system. Each set includes a tested and approved door leaf, frame, intumescent systems, ironmongery requirements and installation guidance — all aligned to the original test evidence. This significantly reduces the risk of mismatched components, incorrect installation and future compliance issues. With a complete door‑set approach, installation is faster, easier and more reliable.
Proud to be part of:
Manufacturing Process, Compliance & Traceability
Our Manufacturing Process, Compliance & Traceability
At John Ryan Group, we manufacture fire‑door systems through a fully controlled, audited and certification‑aligned process. Every stage — from raw material selection to final inspection — is designed to deliver fire doors that perform exactly as proven in independent fire‑test evidence. Our approach combines technical precision, compliance with recognised standards, and full traceability, giving you complete confidence in the safety and reliability of every door we supply.
Our Manufacturing Process, Compliance & Traceability
At John Ryan Group, we manufacture fire‑door systems through a fully controlled, audited and certification‑aligned process. Every stage — from raw material selection to final inspection — is designed to deliver fire doors that perform exactly as proven in independent fire‑test evidence. Our approach combines technical precision, compliance with recognised standards, and full traceability, giving you complete confidence in the safety and reliability of every door we supply.
Precision Manufacturing at Every Stage
Each fire door is produced using calibrated equipment, CNC‑machined components and detailed production controls. This ensures consistent tolerances for lippings, glazing apertures, intumescent placement, and frame construction. Our team follows approved manufacturing specifications so that every door set matches the original tested configuration.
Built on Certified Test Evidence
Fire doors must be manufactured exactly as they were tested. Our processes adhere strictly to the evidence contained within our Certifire certification scope, covering materials, components, hardware compatibility, sealing systems and approved variations. This ensures that the fire resistance achieved in the laboratory is replicated in the door delivered to site.
Full Traceability From Start to Finish
Every fire‑door system we manufacture is fully traceable, supported by documentation that records:
- Certifire label or identification number
- Manufacturing batch and production date
- Material sourcing and component history
- Hardware and glazing configurations
- Quality‑control checks and final sign‑off
This comprehensive traceability allows building owners, installers and responsible persons to clearly demonstrate that each door is certified, produced under approved conditions, and fully compliant with all manufacturing and testing requirements.
Confidence in Every Door We Deliver
Our combination of controlled manufacturing, independent certification and complete documentation means that each fire‑door system is ready for compliant installation — reducing risk, supporting inspection outcomes and safeguarding performance throughout its service life.
Ready To Order?
Looking for certified fire doors with quick delivery?
Contact our team today for specifications, pricing, and expert advice, or use the form provided to submit an enquiry.
01157044350
info@johnryangroup.co.uk
